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Sag Mill Pinion Vibration Problems

Ball Mills and Sag Mill problem | AMP Maintenance Forums

I work in an industrial copper company as vibration analysis supervisor. This company started to work about 2 years ago. We have two Ball Mills and one Sag Mill. We had some visual inspection on pinion and ring gears, during these inspections we found some abnormal wear on this gears (pictures show this problem in enclosure).

Alphatec Egnineering SL - SAG mill complete foundation ...

This white paper focuses on the work carried out by Alphatec Engineering in the rehabilitation of the mounting system (concrete foundation, anchoring, and grout) of a pinion-bearing pedestal of an 8,5 m ø x 3,8 m semi-autogenous grinding mill (SAG mill) driven by a 4000 kW electric motor. The project was part of a major intervention at two ...

sag mill vibration - CR4 Discussion Thread

I m on a mining industry. we re having excessive vibration on the discharge end of our trunnion sag mill bearing. we already ask help for some expert and …

Ball mill torque dual pinion failure - Manufacturer Of ...

Dual pinion sag mill huisarts vansichemnl. Ball Mill Failure Modes stundengebet SAG mill, ball mill, ring gear, dual pinion, drive systems, variable Chat With Sal Chat With Sal ball mill failure modes OptonClinic Ball Mill Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits According to the need of Chat

SAG Milling in Australia -Revised Submission

The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia. Problems have been experienced with the twin pinion drive at Fimiston and with the ring motor at Cadia. At Cadia, excessive vibration and deflections in the drive stator were encountered during commissioning of the mill and later ...

Sag Mill Syncronis Motor high axial vibration non drive ...

As mentioned the Sag Mill was run for 8 days at its limit 5,500kwto 5700 kw and this is the time the high vibration started, I still have the motor suspect but the gearing pinion and girth gear did …

On-line Vibration Monitoring System Improves Fault Detection

Online Vibration Monitoring System Improves Fault Detection in a SAG Mill. A copper mine site already had an extensive condition monitoring program in place. We went through their oil analysis reports regularly, sitting down with them and going through the possible faults. Every mine site has several critical machines.

Grinding Mill Foundations

Most of our work since 2000 has been in developing grinding mill foundations to avoid vibration and unacceptable deflections. On a recent project for a plant in Peru, the client was told by the mill vendor that there was no need to do a systems (dynamic) analysis on the mill foundations because the mills on that project were gear driven rather than being driven by ring motors (gearless drives).

Grinding Mills - an overview | ScienceDirect Topics

SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...

Pinion Shaft - an overview | ScienceDirect Topics

The larger the mill, the greater are the stresses between the shells and heads and the trunnions and heads. In the early 1970s, maintenance problems related to the application of gear and pinion and large speed reducer drives on dry grinding cement mills of long length drove operators to …

Simultaneous measurement groups in SKF @ptitude Observer 9

Figure 1 shows a dynamic analysis by ODS, detecting high deflections (the red area) in the pinion bearing housing of a semi autogenously grinding (SAG) mill. This problem occurred when the company increased the production (i.e., load) in the SAG mill. The root cause to the problem was that this mill was not designed to operate at such a high load.

Mill Girth Gear High Vibration Problem Case Study

Mill Girth Gear High Vibration Problem Case Study. A case study has been conducted on the wear problem of a set of large helical gears of a ball mill used for cement production at the shiraz cement plant the ball mill has a nominal capacity of 80 t h −1 the overall diameter and length are respectively 4000 mm and 12990 mm the total weight of the ball mill when fully charged is about 280 t.

Experimental Analysis of Semi-autogenous Grinding Mill ...

Thus, with condition monitoring of the SAG mill behaviors employing vibration, acoustic and thermal signals, the relevant parameter can be diagnosed and monitored. Accordingly, the mill may work on its optimum conditions without the concern of any imminent problem like mill congestions and unplanned stops.

Sag Mill Pinion Failure - mayukhportfolio.co.in

In 1998 the world's largest SAG mill and two of the world's largest ball mills were .... was determined by deducting the installed ball mill pinion power of 7.95. kWh/t from ..... (total intermittent failure) have contributed to the problem.

Driveline vibration | Dodge Cummins Diesel Forum

They wanted to see how much sag would occur and whether that might change the drive shaft angle with the pinion. Well - there was very little sag, and on the test drive the vibration remains. The dealership is at a loss, so they have requested that a factory trouble shooting tech take a look at it.

ball mill gearbox vibration

Sulfur - Responsive HTML5 Template. BALL MILL GEARBOX PROBLEM Vibration. BALL MILL PINION SPEED 226 BALL MILL GEAR SPEED 18 GEARBOX (Between Motor & Ball Mill) NB FTF BSF 2X BSF BPFO BPFI INPUT BRGS, SKF#22330 15 491 3,192 6,384 7,358 10,507 OUTPUT BRGS, SKF#22240 19 97 783 1,566 1,848 2,446 GEARBOX GEARMESH FREQ 22,629 19 Gearbox Pinion …

Ball Mill Girth Gear and Pinion Alignment - CR4 Discussion ...

Re: Ball Mill Girth Gear and Pinion Alignment. 08/27/2011 2:07 AM. pinion alighnment is done by coating the pinion with a lead based grease. after rotating the drum, the grease marks will show the contact area. the pinion should contact the girth "ring" near the center of …

pinion on sag mill

SAG mill product feeds two parallel ball mills of 6.6 m 11.1 m internal diameter length each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32 and 78.5 critical speed. The SAG mill trommel undersize is combined with the ball mills discharge and pumped to two parallel packs clusters of . Chat Online

High Axial Vibration On A Ball Mill - parafiamchy.pl

Axial Vibration Of Ball Mill Pinion. Vibration In Cement Mill loscugnizzobe. Axial Vibration Of Ball Mill Pinion nestech More likely the source is a failure on the pinion support High vibration on the ball mill drive The high vibration is on the motor DE bearing on axial How to reduce the horizontal vibration of cement Chat With Sales Cement Vertical Roller Mill.

increasing ball mill drive train vibrations - ataFinch

ball mill helical pinion gear vibration cause. OrBall MillHelical Ring Gears Description. Sag orball millhelical ring gears description.Following the sagmillwill be two 9,000-hpball.The largest gear-drivenmill.Chat with sales girth gear sagmillgrindingmillchina.Ball millhelical pinion gearvibrationcause description causes of poor output on coalball mill.Gears or the single-helical sagmillgirth ...

Benefits of continuous data acquisition from critical ...

Once the oil was changed, the vibration did not increase any further. The mill has been in operation one year since the lubrication problem was detected at an early stage Case 2) asset analytics system installed to overlook two (2) GMDs of 38 feet (~11.6 m) diameter SAG mill drives; in a remote location, recording simultaneously data of relevant

Solution of a Serious Repetitive Vibration Problem on a ...

Solution of a Serious Repetitive Vibration Problem on a 4500-hp Single-Pinion Synchronous Motor Ball Mill Drive Abstract: Vibration problems which occur after some considerable period of operation are often solved by simply replacing or repairing worm system components.

Ball Mill Maintenance & Installation Procedure

We sight herewith the most common problems, with their solutions. No. 1 – GEAR AND PINION VIBRATION. Cause A – EXCESSIVE BACKLASH. Move mill gear toward the pinion and check for proper backlash per separate instructions. Cause B – INSUFFICIENT BACKLASH.

SPM Report - Sag Mill | PDF | Machines | Engines

Vibration readings taken at mill HP pump running at various RPM, The vibration level was less and almost 8mm/sec to 9mm/sec when the pump was running at 900 rpm, so it is advisable to run the pump at 900 rpm to have minimum vibration in the SAG Mill. Conclusion:

ball mill pinion bearing vibration

vibrations on tube ball mill pinion gear bearings. ball mill helical pinion gear vibration cause. Articles The Perfect Pair: Shock Pulse and Vibration Monitoring, In a ball mill,, and cement industri, Reduced vibration on pinion bearing by 14%.

reasons for ball mill bearings failure

Larger mill .... of the journal causes problems in the oil-film wedge. ... pinion bearing vibration in cement mills,pinion bearing vibration in ... a failure of one of the two SAG mills at a ... Vibration analysis of the mill pinion bearings, main. Download Koyo Training Manual Determining Mode Of Bearing Failure..... 107. Types Of ...

Ball mill high vibs | AMP Maintenance Forums

Hi Observing high vibs on pressing and lifting pinion DE and NDE bearing on a ball mill. Motor and main GB drive are OK. Clear predominant gear mesh frequency is appearing in the spectrum along with harmonics and side bands. But 1st GMF is predominant. side bands with pinion speed is seen. no GG speed side band was observed Some of the vib data, spectrums and photos shown in the attachment.

Ball Mill Pinion - Vibration Analysis & Machinery ...

I have an issue with a gear drive on a ball mill. 2XGM is rising and i have sidebands at 107cpm and I don't know why they are at 107 (not relevant to any turning speeds ect.) I checked the root clearance a week ago and the inboard is about a .066 smaller than the outboard. The pinion is 24" long and has 24 teeth. It is obvious i have misalignment.And there is obvious spalling on the gear ...

gear driven mills pinion vibration issues

sag mill pinion vibration problems. about problem of cement mills pinion vibrations, Differences between drives power draw of two drives sag mills In a double drive/pinion SAG, we face different power draw between each driv Can this be caused by charge motion or some others process problem?, ring gear pinion vibration -, Ball Mills and Sag ...

vibration problems in coal mill - traktorki-japonskie.waw.pl

Sag Mill Pinion Vibration Problems Crusher USA. 201452 About sag mill pinion vibration problems related information contents introduction power from water impulse turbines the pelton wheel re . Energy harvesting. The energy problemFossil fuels are finite and environmentally costly Vibration movement and sound can be captured and transformed into .

high axial vibration on a ball mill

High Axial Vibration On A Ball Mill axial vibration of ball mill pinion crusher in India . Get Price. Vibration In Cement Mill polrecreatie . Now, when the cement grinding ball mill is started, vibration values are around 14 mm/s, first 4 harmonics of the GM, and then for about half an hour they go up to 28 mm/s in horizontal direction while in ...

Mill Sag Mechanical Failure - greenrevolution.org.in

CR4 - Thread: sag mill vibration. archie_mechanical engr. Member. Join Date: Jul 2009. Posts: 5. sag mill vibration.Owing to the severe dynamic operating nature of mill bolts, their proper preload is critical. Improper bolt preload has lead to fatigue failure and slippage - and excessive vibration. Read more

Ramp For Crusherramp Up En Molienda Sag

molino de molienda henan factory caco3. Ramp Up En Molienda Sag - Henan Tenic Ramp up en molienda sag josephinenwakaegofoundation. sag mill pinion vibration problems ltesummit. sag mill pinion vibration problems. or SS oil pipes did not mate up with the rocker feed banjos very well and like Jack thought that a flexible pipe .

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